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◆◆ Key Features ◆◆
1. Steel Production:
Blast Furnaces: Oxygen enrichment in blast furnaces optimizes combustion, reduces coke consumption, and enhances iron ore smelting efficiency.
Electric Arc Furnaces (EAF): Oxygen lancing removes impurities (e.g., carbon, silicon) during steelmaking, improving quality and reducing production time.
Basic Oxygen Furnaces (BOF): High-purity oxygen is essential for oxidizing carbon and other elements to refine molten iron into steel.
2. Metal Processing:
Supports oxy-fuel cutting, welding, and torch applications in metal fabrication.
Enhances combustion in reheating furnaces and annealing processes.
3. Environmental Benefits:
Reduces greenhouse gas emissions by improving fuel efficiency and minimizing waste.
◆◆ Technology and Features ◆◆
1. Air Separation Methods:
Cryogenic Distillation: The most common method for high-capacity plants, where air is cooled to cryogenic temperatures (-185°C to -190°C) to separate oxygen, nitrogen, and argon via fractional distillation.
2. High-Purity Oxygen Output:
Delivers oxygen with purity levels of 95–99.5%, meeting the stringent requirements of steelmaking and metal refining.
3. Scalability and Modular Design:
Plants are modular, allowing capacity expansion to match growing industrial demands (e.g., 100–1,000+ tons per day).
4. Energy Efficiency:
Advanced heat exchangers, turboexpanders, and process optimization minimize energy consumption, reducing operational costs.
5. Automation and Safety:
Integrated control systems (e.g., PLC) ensure stable operation, real-time monitoring, and fail-safe mechanisms to prevent hazards like oxygen leakage.
◆◆ Advantages for Steel and Metal Industries ◆◆
Enhanced Productivity: Faster melting and refining processes increase throughput.
Cost Savings: Reduced reliance on external oxygen suppliers and lower fuel consumption.
Sustainability: Supports cleaner production by lowering carbon footprints and improving resource efficiency.
Reliability: On-site generation eliminates supply chain disruptions.
◆◆ Conclusion ◆◆
High-capacity oxygen plants are indispensable for modern steel and metal industries, enabling precision, efficiency, and environmental compliance in large-scale operations. By integrating cutting-edge air separation technologies, these systems empower manufacturers to meet global demands while advancing toward greener industrial practices.
◆◆ RFQ ◆◆
1. Are you the manufacturer of this equipment?
Yes, we are an experienced manufacturer specializing in this field for 25 years.
2. Can the system be customized to meet specific requirements?
We provide custom-engineered solutions for different applications.
3. Have your products been deployed in global markets?
Yes, we have successfully supplied our air separation plants to over 50 countries worldwide, complying with international standards like ASME.
4. What after-sales services do you provide?
We offer comprehensive after-sales support including:
✔ Technical Consultation - 24/7 expert guidance
✔ Remote Monitoring - Real-time system performance tracking
✔ Maintenance Packages - Scheduled inspections & consumable replacements
✔ On-site Service -Engineer oversea service available
✔ Spare Parts Supply - Original components with 18-month warranty
✔ Operator Training - Customized programs for client's technical team
5. Do you offer technical support services?
We cordially invite you to visit our manufacturing facility or participate in our online technical exchange seminar for detailed discussions.
We welcome you to reach out to our technical specialists for detailed consultations and customized solutions.