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◆◆ Key Applications ◆◆
1. Metal Processing and Fabrication:
Enhances combustion efficiency in furnaces for steelmaking, aluminum smelting, and glass production.
Supports oxy-fuel cutting and welding processes with high-purity oxygen for precision and reduced slag formation.
2. Chemical and Petrochemical Industries:
Critical for oxidation reactions, synthesis of chemicals (e.g., ethylene, methanol), and sulfur recovery units.
Improves catalyst performance in refining and polymerization processes.
3. Wastewater Treatment:
Oxygenates aeration tanks to boost microbial activity, accelerating organic waste breakdown.
4. Glass Manufacturing:
Optimizes fuel combustion in glass melters, reducing emissions and improving product clarity.
5. Energy Production:
Enables clean combustion in gasification and oxy-fuel combustion systems for power generation.
◆◆ Technology and Features ◆◆
1. Advanced Air Separation Techniques:
Cryogenic Distillation: Dominant method for achieving 99.6% purity; air is cooled to cryogenic temperatures (-185°C) and distilled to isolate oxygen.
2. High-Purity Output:
Oxygen purity of 99.6% with minimal impurities (e.g., <0.1% argon, <10 ppm moisture), compliant with ISO 8573 and industrial gas standards.
3. Energy Efficiency:
Turboexpanders and heat exchangers recover and reuse energy from compressed air streams.
Variable frequency drives (VFDs) optimize compressor performance, reducing power consumption by up to 30%.
4. Modular and Scalable Design:
Pre-engineered skid-mounted modules allow rapid deployment and easy capacity scaling (50–5,000 Nm³/h).
Adaptable to both small-scale industrial sites and large manufacturing complexes.
5. Smart Automation:
IoT-enabled control systems (PLC) provide real-time monitoring, predictive maintenance alerts, and remote operation.
Automated impurity detection ensures consistent oxygen quality.
6. Safety and Durability:
Explosion-proof components and oxygen-compatible materials prevent fire hazards.
Robust construction withstands harsh industrial environments (high dust, humidity, temperature fluctuations).
◆◆ Advantages ◆◆
Cost Savings: Lower energy consumption and reduced reliance on external oxygen suppliers.
Enhanced Productivity: High-purity oxygen accelerates reaction rates and improves process yields.
Sustainability: Lower carbon emissions due to efficient combustion and reduced fuel usage.
Reliability: On-site production eliminates supply chain disruptions and ensures uninterrupted operations.
◆◆ Conclusion ◆◆
The high-efficiency 99.6% oxygen plant represents a breakthrough in industrial gas production, delivering unmatched purity and operational efficiency. By integrating cutting-edge separation technologies with intelligent energy management, it addresses the critical needs of industries ranging from metallurgy to environmental engineering. Its ability to reduce costs, enhance process performance, and support eco-friendly practices makes it an indispensable asset for modern manufacturing, driving innovation and sustainability in industrial operations worldwide.
◆◆ RFQ ◆◆
1. Are you the manufacturer of this equipment?
Yes, we are an experienced manufacturer specializing in this field for 25 years.
2. Can the system be customized to meet specific requirements?
We provide custom-engineered solutions for different applications.
3. Have your products been deployed in global markets?
Yes, we have successfully supplied our air separation plants to over 50 countries worldwide, complying with international standards like ASME.
4. What after-sales services do you provide?
We offer comprehensive after-sales support including:
✔ Technical Consultation - 24/7 expert guidance
✔ Remote Monitoring - Real-time system performance tracking
✔ Maintenance Packages - Scheduled inspections & consumable replacements
✔ On-site Service -Engineer oversea service available
✔ Spare Parts Supply - Original components with 18-month warranty
✔ Operator Training - Customized programs for client's technical team
5. Do you offer technical support services?
We cordially invite you to visit our manufacturing facility or participate in our online technical exchange seminar for detailed discussions.
We welcome you to reach out to our technical specialists for detailed consultations and customized solutions.